NIST Finds a Sweet New Way to Print Microchip Patterns on Curvy Surfaces

NIST Finds a Sweet New Way to Print Microchip Patterns on Curvy Surfaces


Using sugar and corn syrup (i.e., candy), researcher Gary Zabow transferred the word "NIST" onto a human hair in gold letters, shown in false color in this grayscale microscope image.



Credit: G. Zabow/NIST



NIST scientist Gary Zabow had never intended to use candy in his lab. It was only as a last resort that he had even tried burying microscopic magnetic dots in hardened chunks of sugar — hard candy, basically — and sending these sweet packages to colleagues in a biomedical lab. The sugar dissolves easily in water, freeing the magnetic dots for their studies without leaving any harmful plastics or chemicals behind. 


By chance, Zabow had left one of these sugar pieces, embedded with arrays of micromagnetic dots, in a beaker, and it did what sugar does with time and heat — it melted, coating the bottom of the beaker in a gooey mess. 


“No problem,” he thought. He would just dissolve away the sugar, as normal. Except this time when he rinsed out the beaker, the microdots were gone. But they weren’t really missing; instead of releasing into the water, they had been transferred onto the bottom of the glass where they were casting a rainbow reflection. 


“It was those rainbow colors that really surprised me,” Zabow recalls. The colors indicated that the arrays of microdots had retained their unique pattern.


This sweet mess gave him an idea. Could regular table sugar be used to bring the power of microchips to new and unconventional surfaces? Zabow’s findings on this potential transfer printing process were published in Science in its Nov. 25 issue.


Semiconductor chips, micropatterned surfaces, and electronics all rely on microprinting, the process of putting pre ..

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