Ultimate Power: Lithium-Ion Packs Need Some Extra Circuitry

Ultimate Power: Lithium-Ion Packs Need Some Extra Circuitry

A LiIon pack might just be exactly what you need for powering a device of yours. Whether it’s a laptop, or a robot, or a custom e-scooter, a CPAP machine, there’s likely a LiIon cell configuration that would work perfectly for your needs. Last time, we talked quite a bit about the parameters you should know about when working with existing LiIon packs or building a new one – configurations, voltage notations, capacity and internal resistance, and things to watch out for if you’re just itching to put some cells together.


Now, you might be at the edge your seat, wondering what kind of configuration do you need? What target voltage would be best for your task? What’s the physical arrangement of the pack that you can afford? What are the safety considerations? And, given those, what kind of electronics do you need?


Picking The Pack Configuration


Pack configurations are well described by XsYp:X serial stages, each stage having Y cells in parallel. It’s important that every stage is the same as all the others in as many parameters as possible – unbalanced stages will bring you trouble.


To get the pack’s nominal voltage, you multiply X (number of stages) by 3.7 V, because this is where your pack will spend most of its time. For example, a 3s pack will have 11.1 V nominal voltage. Check your cell’s datasheet – it tends to have all sorts of nice graphs, so you can calculate the nominal voltage more exactly for the kind of current you’d expect to draw. For instance, the specific cells I use in a device of mine, will spend most of their time at 3.5 V, so I need to adjust my volt ..

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