Building an Edge Lit Sign From the Scrap Pile

Whether in a shop window or mounted to the top of consoles in NASA’s Mission Control Center, edge lit acrylic is a popular choice for making high visibility signs. Partly because of their striking hologram-like appearance, but also because they’re exceptionally cheap and easy to produce. Just how cheap and easy? Take a look at this recent video from [Hack Modular] for a perfect example.


Now you might think you’d need something like a CNC router to produce a sign like this, and for more complex images, that’s arguably the case. But if you’re only concerned with text, and have a fairly steady hand, you can pull off the etching step with nothing more exotic than a printed template and a razor blade. Of course, the LCD style font that [Hack Modular] picked for this sign is particularly well suited to hand cutting — if you’re interested in edge lit calligraphy, this method probably isn’t what you’re looking for.


This linear LED provides a more consistent light.

With the text carved into the acrylic, the only missing ingredient is light. For that, [Hack Modular] is using a 12 volt linear LED strip light. That is, instead of being dotted with individual LEDs like traditional strips, it provides a continuous band of light that’s perfect for this application. That gets stuck down to a scrap piece of wood, and a rusty angle bracket from an old Meccano set is used to hold the acrylic right on the center-line. If you think the final product looks like something that was created from trash, don’t feel bad, that was the inte ..

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