3D Printer Upcycles Computer Case To DAS

Storage technologies are a bit of an alphabet soup, with NAS, SAN, and DAS systems being offered. That’s Network Attached Storage, Storage Area Network, and Direct Attached Storage. The DAS is the simplest, just physical drives attached to a machine, usually in a separate box custom made for the purpose. That physical box can be expensive, particularly if you live on an island like [Nicholas Sherlock], where shipping costs can be prohibitively high. So what does a resourceful hacker do, particularly one who has a 3d printer? Naturally, he designs a conversion kit and turns an available computer case into a DAS.


There’s some clever work here, starting with the baseplate that re-uses the ATX screw pattern. Bolted to that plate are up to four drive racks, each holding up to four drives. So all told, you can squeeze 16 drives into a handy case. The next clever bit is the Voronoi pattern, an organic structure that maximizes airflow and structural strength with minimal filament. A pair of 140mm fans hold the drives at a steady 32C in testing, but that’s warm enough that ABS is the way to go for the build. Keep in mind that the use of a computer case also provides a handy place to put the power supply, which uses the pin-short trick to provide power.


Data is handled with 4 to 1 SATA to SAS breakout cables, internal to external SAS converters, and an external SAS cable to the host PC. Of course, you’ll need a SAS card in your host PC to handle the connections. Thankfully you can pick those up on ebay for $20 USD and up.


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